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RISE Rapid Improvement System

STAGE 0: Introduction to the Program
Getting Started with the RISE Program
 4 Tasks
How To Manage the Program [RISE]
Maintaining Data Security [RISE]
What Is An OKR? [RISE]
Master Plan Workbook [RISE]
STAGE 1: STANDARDIZE
1 Create Master Plan [RISE]
 9 Tasks
1.1 Complete Course Lessons [RISE]
1.2 Identify the Target Area [RISE]
1.3 Complete Self-Assessment [RISE]
1.4 Estimate Quantifiable Benefits [STREAM*] Copy
1.5 Appoint MMLD Team Leadership [STREAM*] Copy
1.6 Prepare Current State Value Stream Map [STREAM*] Copy
1.7 Document Process Improvement Opportunities [STREAM*] Copy
1.8 Define and Document Line Design Guidelines [STREAM*] Copy
1.9 Create Master Plan [STREAM*] Copy
2 Gather Line Design Data [RISE]
 8 Tasks
2.1 View Lessons [STREAM*] Copy
2.2 List All Products and Options [STREAM*] Copy
2.3 Establish Volumes and Mix [STREAM*] Copy
2.4 Document Processes [STREAM*] Copy
2.5 List Production Resources [STREAM*] Copy
2.6 Create Process Flow Diagrams [STREAM*] Copy
2.7 Create Process Flow Matrix [STREAM*] Copy
2.8 Confirm Initial Product Families [STREAM*] Copy
STAGE 2: TRANSFORM
3 Develop Standard Work Definitions [RISE]
 9 Tasks
3.1 View Lesson 9 [STREAM*] Copy
3.2 Plan the Standard Work Project [STREAM*] Copy
3.3 Document Work Steps [STREAM*] Copy
3.4 Audit Work Steps [STREAM*] Copy
3.5 Establish Quality Criteria [STREAM*] Copy
3.6 Record Work Step Times [STREAM*] Copy
3.7 Document Supplies and Parts [STREAM*] Copy
3.8 Document Tools and Equipment [STREAM*] Copy
3.9 Conduct Staff Review [STREAM*] Copy
4 Calculate Resources [RISE]
 6 Tasks
4.1 Review Lessons [STREAM] Copy
4.3 Add Standard Times [STREAM] Copy
4.3 Calculate Effective Work Minutes [STREAM] Copy
4.4 Calculate Takt Time [STREAM] Copy
4.6 Calculate Resources [STREAM] Copy
4.7 Define Workstations and Machines [STREAM] Copy
STAGE 3: REFINE
5 Conceptual Layout [RISE]
 8 Tasks
5.1 Collect Layout Data and Prepare Space [STREAM] Copy
5.2 Identify Path of Highest Volume [STREAM] Copy
5.3 Lay Out Processes [STREAM] Copy
5.4 Document Resource Details [STREAM] Copy
5.5 Design Material Presentation [STREAM] Copy
5.6 Document Decisions [STREAM] Copy
5.7 Set Signoff [STREAM] Copy
5.8 Define and Document Line Performance Criteria [STREAM] Copy
6 Workstation Definition [RISE]
 9 Tasks
6.1 View Workstation Definition Lesson [STREAM] Copy
6.2 (Add Video) Balance Work Content By Product [STREAM] Copy
6.3 Design Workstations [STREAM] Copy
6.4 Flag All Stations Over Time Target [STREAM] Copy
6.5 Eliminate NVA Steps [STREAM] Copy
6.6 Relocate Work [STREAM] Copy
6.7 Add Resources [STREAM] Copy
6.8 Set Time Plus Inventory [STREAM] Copy
6.9 Develop Initial Sequencing Rules [STREAM] Copy
STAGE 4: ENGINEER
7 Design Validation With Simulation [RISE]
 7 Tasks
7.2 Assess Process Variability [STREAM] Copy
7.3 Determine Simulation Software [STREAM] Copy
7.4 Build Simulation Model [STREAM] Copy
7.5 Test Mix and Volume Scenarios [STREAM] Copy
7.6 Conduct Simulation Model Review [STREAM] Copy
7.7 Invite Outside Review [STREAM] Copy
7.8 Document Findings [STREAM] Copy
STAGE 5: AWAKEN
8 CAD Layout [RISE]
 7 Tasks
8.1 View Lesson Video [STREAM] Copy
8.2 Acquire Baseline Floorplan [STREAM] Copy
8.3 Assign CAD Operator [STREAM] Copy
8.4 First Pass Layout [STREAM] Copy
8.5 Detailed Layout [STREAM] Copy
8.6 Gemba Walk [STREAM] Copy
8.7 Documentation and Final CAD Layout [STREAM] Copy
9 Deployment Plan [RISE]
 8 Tasks
9.1 View Lesson Video [STREAM] Copy
9.2 Identify Capital Expense Items [STREAM] Copy
9.3 Create Physical Improvement Checklist [STREAM] Copy
9.4 Define Major Milestones [STREAM] Copy
9.5 Create Time-Phased Implementation Plan [STREAM] Copy
9.6 Assign Resources [STREAM] Copy
9.7 Obtain Final Capital Expense Approval [STREAM] Copy
9.8 Fix Launch Date [STREAM] Copy
10 Training [RISE]
 7 Tasks
10.1 View Lesson Video [STREAM] Copy
10.2 Create Skill List by Workstation [STREAM] Copy
10.3 Assess Skills Available [STREAM] Copy
10.4 Conduct Flow Manufacturing Basics Training [STREAM] Copy
10.5 Train in Workstation Definition [STREAM] Copy
10.6 Certify Line Live Operators [STREAM] Copy
10.7 Set Certification Parameters [STREAM] Copy
11 Line Live [RISE]
 9 Tasks
11.2 Conduct Line Live Assessment [STREAM] Copy
11.3 Determine Launch Strategy [STREAM] Copy
11.4 Create Daily Performance Display Boards [STREAM] Copy
11.5 Audit All Parts and Materials [STREAM] Copy
11.6 Communicate Line Live Plan [STREAM] Copy
11.7 Install Visual Factory Aids [STREAM] Copy
11.9 Appoint Quick Response Team [STREAM] Copy
11.8 Begin Pilot Run [STREAM] Copy
11.10 Line Live Celebration [STREAM] Copy
STAGE 6: MAINTAIN
12 Line Performance Audit [RISE]
 8 Tasks
12.3 Define Line Certification Process [STREAM] Copy
12.2 Conduct Line Audit [STREAM] Copy
12.4 Create Audit Task Force [STREAM] Copy
12.5 Compare Line Performance to Initial Estimates [STREAM] Copy
12.6 Create Gap Analysis [STREAM] Copy
12.7 Audit Operator Behavior [STREAM] Copy
12.8 Retake Assessment Questionnaire [STREAM] Copy
12.9 Conduct Final Certification Audit [STREAM] Copy
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11 Line Live [RISE]

RISE Rapid Improvement System 11 Line Live [RISE]

11 – Set the start-up strategy by defining how every resource will come live. Communicate goals and plans to all staff members. Go “Line Live” and start the Continuous Process Improvement process to cement the Kaizen culture. Measure results and celebrate!

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