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RISE Rapid Improvement System

STAGE 0: Introduction to the Program
Getting Started with the RISE Program
 4 Tasks
How To Manage the Program [RISE]
Maintaining Data Security [RISE]
What Is An OKR? [RISE]
Master Plan Workbook [RISE]
STAGE 1: STANDARDIZE
1 Create Master Plan [RISE]
 9 Tasks
1.1 Complete Course Lessons [RISE]
1.2 Identify the Target Area [RISE]
1.3 Complete Self-Assessment [RISE]
1.4 Estimate Quantifiable Benefits [STREAM*] Copy
1.5 Appoint MMLD Team Leadership [STREAM*] Copy
1.6 Prepare Current State Value Stream Map [STREAM*] Copy
1.7 Document Process Improvement Opportunities [STREAM*] Copy
1.8 Define and Document Line Design Guidelines [STREAM*] Copy
1.9 Create Master Plan [STREAM*] Copy
2 Gather Line Design Data [RISE]
 8 Tasks
2.1 View Lessons [STREAM*] Copy
2.2 List All Products and Options [STREAM*] Copy
2.3 Establish Volumes and Mix [STREAM*] Copy
2.4 Document Processes [STREAM*] Copy
2.5 List Production Resources [STREAM*] Copy
2.6 Create Process Flow Diagrams [STREAM*] Copy
2.7 Create Process Flow Matrix [STREAM*] Copy
2.8 Confirm Initial Product Families [STREAM*] Copy
STAGE 2: TRANSFORM
3 Develop Standard Work Definitions [RISE]
 9 Tasks
3.1 View Lesson 9 [STREAM*] Copy
3.2 Plan the Standard Work Project [STREAM*] Copy
3.3 Document Work Steps [STREAM*] Copy
3.4 Audit Work Steps [STREAM*] Copy
3.5 Establish Quality Criteria [STREAM*] Copy
3.6 Record Work Step Times [STREAM*] Copy
3.7 Document Supplies and Parts [STREAM*] Copy
3.8 Document Tools and Equipment [STREAM*] Copy
3.9 Conduct Staff Review [STREAM*] Copy
4 Calculate Resources [RISE]
 6 Tasks
4.1 Review Lessons [STREAM] Copy
4.3 Add Standard Times [STREAM] Copy
4.3 Calculate Effective Work Minutes [STREAM] Copy
4.4 Calculate Takt Time [STREAM] Copy
4.6 Calculate Resources [STREAM] Copy
4.7 Define Workstations and Machines [STREAM] Copy
STAGE 3: REFINE
5 Conceptual Layout [RISE]
 8 Tasks
5.1 Collect Layout Data and Prepare Space [STREAM] Copy
5.2 Identify Path of Highest Volume [STREAM] Copy
5.3 Lay Out Processes [STREAM] Copy
5.4 Document Resource Details [STREAM] Copy
5.5 Design Material Presentation [STREAM] Copy
5.6 Document Decisions [STREAM] Copy
5.7 Set Signoff [STREAM] Copy
5.8 Define and Document Line Performance Criteria [STREAM] Copy
6 Workstation Definition [RISE]
 9 Tasks
6.1 View Workstation Definition Lesson [STREAM] Copy
6.2 (Add Video) Balance Work Content By Product [STREAM] Copy
6.3 Design Workstations [STREAM] Copy
6.4 Flag All Stations Over Time Target [STREAM] Copy
6.5 Eliminate NVA Steps [STREAM] Copy
6.6 Relocate Work [STREAM] Copy
6.7 Add Resources [STREAM] Copy
6.8 Set Time Plus Inventory [STREAM] Copy
6.9 Develop Initial Sequencing Rules [STREAM] Copy
STAGE 4: ENGINEER
7 Design Validation With Simulation [RISE]
 7 Tasks
7.2 Assess Process Variability [STREAM] Copy
7.3 Determine Simulation Software [STREAM] Copy
7.4 Build Simulation Model [STREAM] Copy
7.5 Test Mix and Volume Scenarios [STREAM] Copy
7.6 Conduct Simulation Model Review [STREAM] Copy
7.7 Invite Outside Review [STREAM] Copy
7.8 Document Findings [STREAM] Copy
STAGE 5: AWAKEN
8 CAD Layout [RISE]
 7 Tasks
8.1 View Lesson Video [STREAM] Copy
8.2 Acquire Baseline Floorplan [STREAM] Copy
8.3 Assign CAD Operator [STREAM] Copy
8.4 First Pass Layout [STREAM] Copy
8.5 Detailed Layout [STREAM] Copy
8.6 Gemba Walk [STREAM] Copy
8.7 Documentation and Final CAD Layout [STREAM] Copy
9 Deployment Plan [RISE]
 8 Tasks
9.1 View Lesson Video [STREAM] Copy
9.2 Identify Capital Expense Items [STREAM] Copy
9.3 Create Physical Improvement Checklist [STREAM] Copy
9.4 Define Major Milestones [STREAM] Copy
9.5 Create Time-Phased Implementation Plan [STREAM] Copy
9.6 Assign Resources [STREAM] Copy
9.7 Obtain Final Capital Expense Approval [STREAM] Copy
9.8 Fix Launch Date [STREAM] Copy
10 Training [RISE]
 7 Tasks
10.1 View Lesson Video [STREAM] Copy
10.2 Create Skill List by Workstation [STREAM] Copy
10.3 Assess Skills Available [STREAM] Copy
10.4 Conduct Flow Manufacturing Basics Training [STREAM] Copy
10.5 Train in Workstation Definition [STREAM] Copy
10.6 Certify Line Live Operators [STREAM] Copy
10.7 Set Certification Parameters [STREAM] Copy
11 Line Live [RISE]
 9 Tasks
11.2 Conduct Line Live Assessment [STREAM] Copy
11.3 Determine Launch Strategy [STREAM] Copy
11.4 Create Daily Performance Display Boards [STREAM] Copy
11.5 Audit All Parts and Materials [STREAM] Copy
11.6 Communicate Line Live Plan [STREAM] Copy
11.7 Install Visual Factory Aids [STREAM] Copy
11.9 Appoint Quick Response Team [STREAM] Copy
11.8 Begin Pilot Run [STREAM] Copy
11.10 Line Live Celebration [STREAM] Copy
STAGE 6: MAINTAIN
12 Line Performance Audit [RISE]
 8 Tasks
12.3 Define Line Certification Process [STREAM] Copy
12.2 Conduct Line Audit [STREAM] Copy
12.4 Create Audit Task Force [STREAM] Copy
12.5 Compare Line Performance to Initial Estimates [STREAM] Copy
12.6 Create Gap Analysis [STREAM] Copy
12.7 Audit Operator Behavior [STREAM] Copy
12.8 Retake Assessment Questionnaire [STREAM] Copy
12.9 Conduct Final Certification Audit [STREAM] Copy
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10 Training [RISE]

RISE Rapid Improvement System 10 Training [RISE]

10 – Identify the training needs for every staff member associated with the line, from Operators to Managers. Create a training matrix to document the current state of process and product knowledge as well as knowledge of Lean tools. Develop a training plan to precede the line’s physical deployment.

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