Lean Design Studio
MIXED MODEL TRAINING, CERTIFICATION AND PRACTICAL RESOURCES
Build the skills to design better mixed-model operations.
Master the methods behind high-performing mixed-model value streams and material flow systems through focused training, applied certification projects, proven implementation roadmaps, practical tools, and guidance from experienced practitioners.
A complete learning ecosystem
01
Structured training
Core courses and specialized mixed-model subjects.
02
Applied certification
Projects that demonstrate practical capability.
03
Simulator, tools and roadmaps
Guided practice and resources that move learning into implementation.
04
Expert community
Guidance, discussion, and shared practitioner experience.
TRAINING AND COACHING EXPERIENCE ACROSS LEADING MANUFACTURERS
THE MISSING FOUNDATION
Lean tools work better when the operation is designed to flow.
Most improvement teams are asked to optimize increasingly complex mixed-model operations without a complete design method.
The Lean Design Studio brings the essential disciplines together: Mixed Model Line Design, Mixed Model Material Management, and Simulation Modeling. Students learn the methodology, practice it with structured tools, and apply it through projects and implementation roadmaps.
CORE LEARNING PATHWAYS
Build an integrated mixed-model skill set.
Develop complementary capabilities through focused courses, practice activities, assessments, and applied certification projects.
CERTIFICATE TRACK 01
Mixed Model Line Design
Design balanced, flexible flow systems that perform across the real product mix.
CERTIFICATE TRACK 02
Mixed Model Material Management
Build the information and material-delivery systems required to support reliable flow.
CERTIFICATE TRACK 03
Simulation Modeling
Learn the principles of simulation and practice basic modeling decisions with the included Lean Design Simulator.
MORE THAN A COURSE LIBRARY
Resources that help turn learning into results.
LEARN
Courses and short lessons
Build the foundation, then go deeper into specialized topics such as sequencing, flexing, buffer sizing, product options, and Kanban.
PRACTICE
Lean Design Simulator and practical tools
Use the included simplified simulator, calculators, and design resources to practice demand, flow, material, and implementation decisions.
APPLY
Implementation roadmaps
Follow a repeatable methodology so training becomes a real improvement effort rather than isolated knowledge.
PROVE
Certification projects
Demonstrate that you can apply the methods to a meaningful project and explain the resulting design.
CONNECT
Forum and live guidance
Bring questions to experienced practitioners and learn from others working on similar mixed-model challenges.
SUSTAIN
A common operating language
Help teams preserve critical design knowledge as people rotate, retire, or join the organization.
FROM GUIDED PRACTICE TO ADVANCED VALIDATION
Two simulation tools for two different stages.
Lean Design Simulator: An included, simplified learning tool for guided practice with Studio courses and basic mixed-model design decisions.
Digital Twin: A separate, mature cloud application for advanced modeling, scenario comparison, and validation of substantial real-world designs.
The Digital Twin is not currently integrated with the Studio. Access is provided separately or through selected programs where applicable.
A NATURAL PROGRESSION
Learn, practice, then scale up
- Learn simulation concepts in Studio courses
- Practice with the Lean Design Simulator
- Apply the methodology to a certification project
- Use the Digital Twin when advanced validation is appropriate
A LEARNING PATH BUILT FOR RESULTS
Learn it. Apply it. Prove it.
01
Learn
Complete focused instruction in the core methods.
02
Practice
Use exercises, calculators, and guided tools.
03
Apply
Use the methodology on a meaningful project.
04
Review
Submit evidence and incorporate expert feedback.
05
Certify
Demonstrate both knowledge and applied capability.
INTRODUCTION TO MIXED MODEL MANUFACTURING
Start with a shared understanding of the discipline.
Mixed Model Manufacturing is the Lean Industrial Engineering foundation that allows flow, material systems, standardization, and continuous improvement to work together.
GROUNDED IN DECADES OF PRACTICE
Built by practitioners who have taught these methods across industry.
“In my 36 years I have worked with McKinsey, Kearney, Boston Consulting, etc. and found none better than the Leonardo Group.”
—Juan Milian
Multi Site Plant Leader for GE Aerospace
& Former Director of Manufacturing Operations for Mitsubishi Logisnext Americas
25+
Years of Lean coaching and training
Richard Rahn, Gerard Leone and James Cope are the authors of eight books on Lean subjects. Since 2011, they have partnered with Toyota Material Handling to present workshops to thousands of industrial engineers and Lean professionals.
MEMBERSHIP
Unlock the complete Studio, build simulation models, and design Mixed Model value streams.
Site license memberships are also available.
FULL STUDIO ACCESS
Professional Membership
$47 / month
Yearly membership is also available for $470.
- Complete Line Design, Material Management, and Simulation courses
- Included Lean Design Simulator for guided practice
- Certificate learning tracks
- Advanced mixed-model subjects
- Implementation roadmaps and practical tools
- Community and expert support
FULL STUDIO ACCESS
Professional Membership
$470 / year
All of the features of the Professional Membership, with 2 months free.
- Complete Line Design, Material Management, and Simulation courses
- Included Lean Design Simulator for guided practice
- Certificate learning tracks
- Advanced mixed-model subjects
- Implementation roadmaps and practical tools
- Community and expert support
FULL STUDIO ACCESS
Line Design Certification Program
$1995 / project
Earn a professional certification by building a project with Leonardo Group Americas mentorship and access to the Digital Twin app.
- Complete Line Design, Material Management, and Simulation courses
- Included Lean Design Simulator for guided practice
- Certificate learning tracks
- Advanced mixed-model subjects
- Implementation roadmaps and practical tools
- Community and expert support
BUILD A STRONGER FOUNDATION
Turn mixed-model complexity into a design advantage.
Develop the knowledge, tools, and applied capability to lead better design decisions.
Copyright Lean Design Studio. Mixed Model Manufacturing training, tools, certification, and resources.